Build a wooden book crate
Build a low plywood book crate with a square base and reinforced corners. Use the worked cut-list example to size it for your own books.
- Estimated time
- 3–4 hours + curing time
- Skill level
- Advanced
Before you start
Lay out the books as they will sit in the crate. Allow a little space to grip each book at the top. Pick the storage spot and check the crate will fit through any shelf opening before cutting. Have the panels cut to size if you cannot support sheet material securely while sawing.
Tools and materials
- Flat plywood and four timber corner blocks
- Tape measure, pencil and square
- Saw, drill, clamps and eye protection
- Wood glue and short wood screws
- Sandpaper
Step-by-step instructions
Sketch the inside dimensions
Measure the row of books and add space for your hands and the corner blocks. A 360 × 240 mm inside footprint with 15 mm panels needs a 390 × 270 mm base if it sits under the sides.
Cut and label the panels
For that footprint, cut two 390 mm long sides and two 240 mm ends that sit between them. Cut all four to the same height, such as 190 mm. Label the bottom edges and dry-fit them around the base.
Assemble the four sides
Glue and screw the sides to timber blocks inside the corners. Drill pilot holes and check the screws will stay within the wood. Clamp the frame on a flat surface and compare the diagonals before tightening.
Attach the base
Turn the frame upside down and line up the base with all four sides. Drill through the base into the corner blocks, then glue and screw it in place. Wipe away squeeze-out before it sets.
Sand and test the crate
Once the glue is cured, ease sharp corners with sandpaper and check for screw points. Put the crate on the floor and add a few books at a time.
Check the result
Set the crate on a level floor and add books in stages, spreading the weight across the base. Check that the base stays flat and each corner remains closed. Feel the inside edges for snags before putting away the books you use most.
Troubleshooting
Carry a heavy crate empty and load it in place.